Our Manufacturing Facility
Taj Pharma operates a state-of-the-art manufacturing facility in Vapi, Gujarat, dedicated to producing high-quality Dolutegravir tablets. Our facility is equipped with the latest pharmaceutical manufacturing technology and infrastructure, ensuring consistent product quality and regulatory compliance.
We maintain strict adherence to WHO-GMP and EU-GMP standards with continuous investment in facility upgrades and equipment modernization to meet the growing demand for quality pharmaceutical products.
Manufacturing Facility Overview
Plant Overview: State-of-the-art facility in Vapi, Gujarat
Production Line: Advanced tablet compression & packaging
QC Laboratory: Advanced testing & analysis equipment
Quality Assurance: Rigorous testing & verification
Manufacturing Capabilities & Specifications
| Capability | Details |
|---|---|
| Annual Production Capacity | 500+ million tablets per annum |
| Product Range | TAPIVIR 50 (50mg), TAPIVIR DT 10 (10mg Dispersible) |
| Packaging Options | Blister packs (10x10), bottles (30/60/100 tabs), bulk containers |
| Lead Time | 30-45 days for standard orders; 15-20 days for urgent |
| Quality Standards | USP, BP, IP, EP, WHO compliant |
| Export Capability | Approved for 50+ countries worldwide |
| Shelf Life | 24 months (under proper storage conditions) |
| Storage Conditions | 15-30°C, protected from light & moisture |
Facility Specifications & Infrastructure
Building Infrastructure
- Built-up Area: 50,000+ sq. meters
- Manufacturing Area: 15,000 sq. meters
- Quality Control Lab: 2,500 sq. meters
- Warehouse: 10,000 sq. meters
- Clean Rooms: ISO Class 7 & 8
Utilities & Systems
- Power Supply: 500 KVA with backup generators
- Water System: RO + DM water generation (50,000 L/day)
- HVAC System: Advanced filtration with 15 air changes/hour
- Temperature Control: ±2°C precision
- Humidity Control: 45-55% RH maintained
Manufacturing Process
Our Dolutegravir manufacturing process follows strict pharmaceutical standards with 6 key stages:
Raw Material Selection
High-purity pharmaceutical-grade materials from certified suppliers
Formulation & Blending
Precise mixing in controlled environment
Tablet Compression
Advanced machines ensure uniform quality
Quality Testing
Comprehensive testing and analysis
Packaging
Blister and bottle packaging with tamper-evident features
Final Release
Quality approval before distribution
Equipment & Infrastructure
Manufacturing Equipment
- ✓ High-speed tablet compression machines
- ✓ Blister packing machines
- ✓ Bottle filling and capping equipment
- ✓ Labeling and serialization systems
- ✓ Vision inspection systems
Facility Features
- ✓ ISO Class 7 clean rooms
- ✓ Temperature & humidity control
- ✓ HVAC filtration systems
- ✓ Purified water systems
- ✓ Waste management systems
Quality Assurance & Testing
Every batch of Dolutegravir tablets undergoes rigorous quality testing:
- HPLC Assay Analysis: Precise determination of active ingredient content
- Dissolution Testing: Bioavailability assessment
- Microbial Testing: Sterility and contamination checks
- Stability Testing: Long-term storage evaluation
- Physical Testing: Hardness, friability, weight variation
Manufacturing Facility
State-of-the-art facility in Vapi, Gujarat with WHO-GMP and EU-GMP certification.